BCNAP 500-I CNC automatic idler production line

BCNAP500-I CNC automatic idler production line (referred to as "idler production line") is an innovative achievement created by our company based on years of R&D experience, integrating automation, high precision and energy conservation and environmental protection. The idler production line consists of three modules: UX-001 idler roller skin machining center, TSZX-1 idler shaft CNC automated production line, and UXZ-201 idler combined pressing center, which support independent or linkage operation to meet diverse production needs. Its core advantages are high degree of automation, significant improvement in production efficiency, only 4 people are employed, and product quality is not affected by the technical level of operators, and is accurately guaranteed by equipment, process and program systems, which is known as the advanced idler manufacturing solution in China.

1. Core technical advantages

The idler production line adopts a modular design and integrates a number of patented technologies to automate the whole process from raw materials to finished products. Core innovations include:

High-precision processing: The idler shaft and roller skin adopt CNC technology, and the main dimensional accuracy of the finished product reaches ±0.05mm; Tube positioning and correction technology (patented) controls the radial runout of the circle below 0.35mm through the automatic positioning and clamping device of the double idler rollers, which is better than the industry standard.

Spinning connection process: Replace traditional welding with spinning method, connect the bearing housing and roller skin, reduce energy consumption by 30%, environmental protection and avoid deformation (this technology is not transferred to the outside world).

Intelligent manipulator system: 3-station 4-point translation manipulator realizes automatic transfer of workpieces, saving labor and increasing production capacity; Multi-flute forming boring tool (patented) ensures hole position accuracy and consistency.

Automatic shaft threading and press-fitting: automatic shaft threading technology (patented) replaces manual operation, and the efficiency is increased by 8 times; The CNC press-fitting system avoids the accuracy deviation of traditional hydraulic pressing, ensures smooth contact between the seal and the bearing, and eliminates the phenomenon of jamming.

2. Economic benefits and market value

The idler production line has achieved double breakthroughs in ergonomics and quality:

Cost optimization: The labor cost of a single idler is reduced by more than 5 yuan, the price is increased by 10% after quality improvement, and the annual production capacity reaches one million, which significantly improves the profitability of the enterprise.

Energy saving and environmental protection: The spinning process reduces welding pollution and increases energy utilization by 30%, which is in line with the trend of green manufacturing.

Market adaptability: The TSZX-1 idler shaft production line can process various domestic belt conveyor idler shafts to meet diverse needs.

3. Application scenarios and industry impact

The production line is suitable for coal, ports, mines and other heavy industrial fields, customer feedback shows:

After adopting it in a large coal mining enterprise, the failure rate of idlers decreased by 50% and the maintenance cost was reduced by 40%;

In the application of port projects, the production line has been running continuously for 12 months without failure, and the production capacity has reached 100%, becoming an industry benchmark.

The BCNAP500-I idler production line takes "high precision, high efficiency, and high efficiency" as the core, redefining the idler manufacturing standards. We sincerely invite industry partners to explore intelligent manufacturing solutions to help enterprises achieve capacity upgrading and green transformation. For customized solutions or technical consultations, please feel free to contact our expert team.